Production drills are an invaluable tool for any business that requires quick and accurate drilling. However, production drills can be complicated and expensive to use.
If you’re considering using a production drill for your business, you should know some key things before buying or hiring one.
This blog post will cover eight essential facts about production drills to help you make the best decision for your company.
What Is a Production Drill?
Production drills are specialised tools industrial workers use to speed up manufacturing processes. They are designed to provide excellent accuracy and precision with little room for operator error.
Production drills are either electric or pneumatic, depending on the type of task being carried out. Electric production drills use powerful motors to cut through materials quickly, while pneumatic drills rely on compressed air as their power source.
Electric and pneumatic production drills are generally lightweight and durable, allowing them to be easily transported between factories or job sites. Additionally, they feature adjustable speed settings and variable torque levels, which help them achieve the desired level of accuracy or resistance in a particular project.
These features make production drill an invaluable aid for workers trying to complete high-volume tasks promptly.
Types of Production Drills
Common types of production drills include conventional twist drills, stepped drills, hole saws and countersinks:
- Conventional twist drills have central cutting edges forming radii and creating a cylindrical hole in the material as it rotates.
- Stepped drills feature sharp edges that cut a flat bottom recess which can reach depths of up to several times the diameter of the drill bit itself.
- Hole saws are hollow circular cutters that present teeth on their cutting circumference, enabling them to rapidly bore large diameter holes in materials such as wood, soft metals and plastics.
- Machinists employ countersinks mostly to allow screws flush seating into the material surface; they tend to be offered in two or three fluted variants with lip angles ranging from 90° (squared) up to 135° (chamfered).
Things to Consider Before Using Production Drills
Production drills are essential for digging, drilling and boring into hard surfaces. They come in various shapes and sizes, but all have one thing in common – they are powerful machinery that requires careful consideration before use. Here are some things to consider when choosing production drills for your mining operation.
Cost
The cost of production drills is often determined by the size and power needed for a particular job. Large-scale projects may require multiple machines with greater horsepower than smaller-scale jobs. Research prices and compare models to get the best value for your money.
Maintenance
Before investing in any production drill, ensure you understand how much maintenance it will need over its lifetime. Ask about what parts will need to be replaced regularly and how often regular maintenance should be performed on the machine itself.
Safety
It is always important to ensure that any machinery used in a mining operation meets all relevant safety standards and regulations. Make sure that any production drill purchased has been certified by the relevant authorities and is capable of safely performing the tasks required without putting workers at risk of injury or harm.
Efficiency
A good production drill should be able to perform its task quickly and efficiently without sacrificing quality or accuracy. Research different models and ask questions before making a purchase decision to ensure that it will meet your needs.
Durability
When choosing production drills, it’s important to find ones that stand up against tough conditions like extreme temperatures or dust storms without breaking down easily or requiring frequent repairs or replacement parts.
Environmental Impact
In addition to efficiency, it’s important to consider how much energy each machine consumes during its operation. Knowing this information can help determine which machines are more likely to have a less environmental impact.
Technology
Many modern production drills come equipped with advanced technology such as GPS tracking systems, sensors, cameras, etc., which can help monitor operations more closely while reducing downtime due to operator error or equipment failure.
Service and Support
Research customer service options before investing in any new equipment so that operators know who they can turn to when something goes wrong or needs repair work done quickly. Make sure someone is available 24/7 with extensive knowledge about the specific product being used, so problems can be solved quickly and efficiently without disrupting operations too much.
The Pros and Cons of Hiring vs Buying Production Drills
If your business relies on production drills, you may wonder whether purchasing or hiring them is better. It can be difficult, but the answer depends on your needs.
Purchasing Production Drills
The primary benefit of purchasing production drills is that you will own them outright. It means that if something goes wrong or needs to be replaced, it’s up to you to ensure everything works correctly and efficiently. Additionally, purchasing production drills allows you to customize them as needed. It can help ensure they are tailored perfectly to your needs and budget.
On the other hand, purchasing production drills has some drawbacks:
- For one thing, they are expensive upfront.
- It’s also important to remember that these machines require regular maintenance and upkeep, which can add up over time if not considered when making the initial investment.
- Finally, if you ever decide to upgrade or move on from these machines, reselling them can often be difficult due to their specialised nature.
Hiring Production Drills
When it comes to hiring production drills, there are several benefits worth considering:
- They are much more affordable than purchasing new machines outright.
- When you hire production drills, someone else takes care of all the maintenance and upkeep for you—so there’s no need for extra stress related to repairs or replacements!
- Most companies that offer drill rentals allow customers to upgrade their machines regularly with new models depending on their needs at any given time.
Final Thoughts
Production drills are an excellent way to increase efficiency and accuracy in your drilling operation. However, you should know a few things before buying or renting a production drill. This blog post has covered eight essential facts about production drills to help you make the best decision for your company.
If you would like more information about production drills or other HDD solutions, please get in touch with us. Our team of experts would be happy to answer any questions you have.
About HDD Solutions | Your Trusted Place for Production Drills Hire
At HDD Solutions, we have long or short-term hire solutions to suit all our clients. We offer a wide range of new and reconditioned machinery to suit your needs. We have extensive
knowledge of every rental machine in our fleet and therefore can ensure the best performance from our equipment.
These are the benefits of hiring your machinery with HDD Solutions. It can equate to huge savings and reduced strain on your company’s bottom line.
Frequently Asked Questions
What Are the Four Main Types of Drill Rigs?
Drill rigs are an essential piece of mining machinery and come in various types. These specialised pieces of equipment drill precise holes into the ground surface to form boreholes for various mining operations, such as narrow vein mining. The four main types of drill rigs include underground drill rigs, production drill rigs, longhole drill rigs, and underground production drilling.
- Underground drill rigs come with different capabilities and sizes to meet the needs of different applications and terrain.
- Long hole drilling rigs provide accuracy for specific rock formations and terrains, making them popular for complex tunnelling projects.
- Production drill rigs are typically larger, so they can more easily handle deep drilling jobs over large areas.
- Underground production drilling entails carrying out multiple operations simultaneously at a single location with a machine for increased efficiency.
No matter your mining operation, the appropriate type of drill rig will ensure fast and reliable results.
What Is Production Drilling in Mining?
Production drilling is a type of underground drilling used primarily in mining operations. It involves using mechanised drills mounted on tracked or articulated carriers to create drill holes for various purposes, including feed lengths, longhole drilling, and service holes. This type of drilling is integral to successful and safe underground mining as it ensures that mining teams have access to resources and clear pathways to move through safely. Production drilling is reliable and efficient, making it an important element of underground mining activity.
What Is an ITH Drill?
An ITH drill is an advanced drilling system used in underground mining and tunnelling. It is capable of performing precise machining operations that are vital for a successful excavation, providing a safe and efficient approach that has become essential for successful deep mining applications. The technology uses a combination of thrust and torque to create an efficient, powerful, but highly controllable drilling system that can adapt to various challenging and difficult conditions. The impressive design of this drill also allows it to be quickly set up and removed. At the same time, its ability to remain stable in various conditions gives it superior drilling accuracy even over longer distances. This, combined with its robust design, makes the ITH drill a cost-effective solution for all underground construction needs.